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Waste Tyre Pyrolysis Oil Plant



Using the most cost effective recycling technology, Tyre Recycling Plant has become a complete choice among many customers. The outcome is almost 100% and the process does not leave any waste behind. Moreover, the system is eco friendly as it does not generate pollution and produce valuable products, having good market demand. Our offered range is integrated with unrivaled characteristics, including rugged design, optimum performance, high durability and abrasion resistance body. Thus, known to produce an alternate source of energy, this minimizes the usage of petroleum products and natural gases.

We offer our client an excellent quality range of Waste Tyre Recycling Pyrolysis Plant, Machine and its Equipments spare parts, which are manufactured from high grade quality raw materials. These Pyrolysis Oil Plant and Machinery can be customized as per our precious customers specifications.



These Pyrolysis Oil Plant and Machinery are widely known for its durability and quality. Our Pyrolysis Oil Plant and Machinery can be availed at leading market price & cost. In this plant as raw material you can use scrap tyre or waste rubber and waste plastic and we get valuable output pyrolysis oil, carbon black powder, steel wire scrap, and gas.

Finish Products from Waste Tyre Recycling Pyrolysis Plants :
  • Capacity :- 8 ton/Day.

Output :-
  • Pyrolysis oil :- 40 to 45%
  • Carbon black:- 30 to 35%
  • Steel Wire:- 10 to 15% ( Depends on Type Of Tyre being used )
  • Pyrolysis Gas:- About 10 %

In this plant as a raw material you can use scrap tyre, waste rubber and waste plastic . and we get valuable output products like fuel oil, carbon black powder, steel wire scrap, and Gases.

Finish Products from Waste Tyre Recycling Pyrolysis Plants :
  • Capacity :- 12 ton/Day.

Output :-
  • Carbon black:- 30 to 35%
  • Fuel oil :- 40 to 45%
  • Steel Wire:- 10 to 15% ( Depends on Type Of Tyres been used)
  • Gas- About 10 %

Input-output ratio of waste tyre
Input Material Input Quantity Output quantity
Nylon scrap tyres 1000kgs -400 to 450 lit of Pyrolysis oil
-50 to 80 kg of Hydrocarbon Gas
-300 to 350 kg of Carbon Black
Redial scrap tyres 1000kgs -400 to 450 lit of Pyrolysis oil
-50 to 80 kg of Hydrocarbon Gas
-300 to 350 kg of Carbon Black

Yield (End product) of pyrolysis process :

Pyrolysis oil (Fuel oil)
  • The essential product of tyre pyrolysis process is pyrolysis oil referred as fuel oil (40 to 45 % of total quantity feed) which is used as a fuel component for heating oil's and as a component in vessel fuels.
  • Purest quality of pyrolysis oil comparable to industrial diesel: selling price comparable to industrial diesel LDO( light diesel oil)

Carbon Black
  • The vital product of pyrolysis plant is carbon black referred as "charcoal"(30 to 35% of total quantity feed ).carbon black has Industrial and commercial use.

Steel wire
  • For instance whole tyres contain fibers and steel. Shredded tyres have most of the steel and sometimes most of the fiber removed.
  • The steel wire(15 to 20%) can be removed from the carbon black with magnets for recycling after pyrolysis process & sold to the steel dealer

Gas
  • The smaller molecules eventually vaporize and exit from the reactor. These vapors can be burned directly to produce power or condensed into an oily type liquid, generally used as a fuel. Some molecules are too small to condense. They remain as a gas( 5 to 8% of total quantity feed) which can be burned as fuel
MODEL -NSI-PRC-10 MODEL -NSI-PRC-12
Raw material Nylon / Radial Tyre Raw material Nylon / Radial Tyre
Structural form Horizontal rotation Structural form Horizontal rotation
24-hour Capacity 8.5 ton 24-hour Capacity 10.5 ton
Oil yield [40 to 45% oil] 3.8 ton Oil yield [40 to 45% oil] 4.4 ton
Steel Scrap [15 to 20%] 1.7 ton Steel Scrap [15 to 20%] 1.6 ton
Carbon [30 to 35 %] 2.5 ton Carbon [30 to 35 %] 3.6 ton
Operating pressure Normal ( 0.1 To 0.3 Kg) Operating pressure Normal ( 0.1 To 0.3 Kg)
Material of Reactor BQ PLATE -SA 516 GR 70 Material of Reactor BQ PLATE -SA 516 GR 70
Thickness of Reactor 14 mm Thickness of Reactor 16 mm
Rotate speed of Reactor 0.3turn/minute Rotate speed of Reactor 0.3turn/minute
Total power 25KW Total power 33KW
Mode of Water cooling Circular cooling Mode of Water cooling Circular cooling
Cooling area of condenser 51 Sq.Meter Cooling area of condenser 77 Sq.Meter
Size of Reactor(D×L) 2.6×6.6 Mt. Size of Reactor(D×L) 2.8×6.6 Mt.
Working form Intermittent operation Working form Intermittent operation
Lend Requirement 10,800 Sq Feet. Lend Requirement 10,800 Sq Feet.