NSI Equipments Private Limited manufacture Rotary
Autoclave, Autoclave for Reclaim Rubber, Reclaim Rubber Plant, Rotary
Autoclave for reclaimed rubber industry for high temperature and high
pressure cooking of rubber crumbs and to recycle the same in to Rubber
sheets in subsequent process. The Rotary Autoclave is made from boiler
quality plate with limpet coil for heating and with hollow agitator with
blades, driven by motor and gear box. These Rotary Autoclaves are designed
to work at a pressure of 300 psi. and at a temperature of 250°C.
MATERIAL OF CONSTRUCTION
Shell - ASTM - A 516 Grade 70 Dished Ends - ASTMA -
A 516 Grade 70 Top & Bottom Mouth. Steel Casted Limped Coil - IS:1239.
Saddles - MS to IS:2062, and Central Shaft - MS Seamless Pipe
2000/3000/3500/4000 Kgs per batch of Rubber
COMPONENT OF ROTARY AUTOCLAVE
Fabricated from semi Class - C Pipe, ERW and welded
all over the length of the shell at appropriate pitch. Suitable inlet
headers and outlet are provided, if heating medium is by steam.
Fabricated from seamless pipe & two ends stubs
of EN - 8 are welded at both ends. The shaft is machined is assembly.
Suitable keyway and seat the flanged hub accurately.
STIRRER ARMS AND BLADES
Fabricated of MS to IS:2062 Grade plate. The arms
of the stirrer are welded to the hubs, which are keyed and bolted to the
central shaft. The hub is flanged to the central shaft in two halves. The
arms are welded with end blades. These blades are specially designed in a
way that they turn and move the material longitudinally so that the same
particle does not remain in contact with surface for long time and uniform
heating is provides to the material inside.
Consists of two stuffing boxes suitable for gland
and rope packing, fabricated from MS - IS:2062 Plate, Provided with
Phosphorus Bronze bush. The stuffing boxes are water cooled with outer
jacket and suitable inlet and outlet openings are provided for circulation
The complete stirrer is supported on two end
bearings Double row, self-aligning type Roller Bearing housed in their
TOP & BOTTOM MOUTHS
Steel casted and specially designed, consist of jaw
arrangement through which the mouth can be locked & unlocked by a
suitable gearing arrangement at top and at bottom with a counter weight and
gearing arrangement for easy open and for tight closer. Suitable neoprene
runner gasket of single piece is mounted to the mouths to seal the system.
Two heavy duty saddle supports are welded to the
pad plates which are welded to the shell.
A suitable girth gear is fixed to the end of the
shaft which is driven by means of motor and gear box
LIFTING ARRANGEMENT FOR TOP COVER
One set of screw arrangement with its supporting
structure pivoted on its central shaft mounted on bearings which facilitates
to & fro motion of the top cover and the same is to be fitted on the
Rotary Autocalve drive consists of Motor, Gear Box
- Helical Gear Box, Fluid Coupling between motor and gear box, Channel Base
Frame for Motor and Gear Box
ELECTRIC PANEL BOARD
The electric panel consists suitable SFU,
contactors, overload relays, volt and current indicators, push buttons,
indicators etc. housed in a powder coated panel board.
The electric panel is a star delta starter with provision for automatic
forwarding and reversing of the agitator at a pre-fixed time for better
product mixing and heating.
Also the same could be worked under manual forwarding or manual reversing.
FEATURES OF AUTOCLAVE UNIT
- These Autoclave Unit are highly Durable
- These Autoclave Unit are Safe to use
- These Autoclave Unit are Quality tested
SPECIFICATIONS AUTOCLAVE UNIT
- Working Pressure of Autoclave Unit: 25Kg/SGCM and are tested at
- Material used in Autoclave Unit: Stainless steel of grade SS304 and
- Sizes of Autoclave Unit: Client Specific(Customized)